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Dust safety, measured.
Not assumed.

Relying on subjective judgments and periodic testing when it comes to dust safety puts you at risk — financially, physically, and legally. We put continuous, accurate combustible and hazardous dust data at your fingertips, so you can know where you stand, rather than planning for the worst.

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Continuous dust insights that keep you safe, compliant, and in control

Industrial Intelligence gives manufacturers something they’ve never had before: continuous, validated insight into dust accumulation.

Our products enable teams to:

 

  • Understand where dust is actually accumulating (and where it’s not)

  • Detect rising risk before it becomes a safety or compliance issue

  • Plan cleaning and mitigation based on data, not worst-case assumptions

  • Procedural method to help determine dust area classification

  • Document decisions with evidence aligned to NFPA 660 compliance requirements

 

The result is accurate data, safer operations, and less unnecessary expense.

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Why existing dust monitoring methods fall short

There have traditionally been very few solutions to dust accumulation monitoring that are accessible, scalable, accurate, and affordable.

This has left manufacturers to rely on methods that can’t keep up with real operating conditions or compliance requirements:

 

  • Visual inspections and spot checks provide only momentary snapshots

  • Periodic testing and occasional evaluations can’t reflect ongoing accumulation or changing processes

  • Treating all dust as potentially severe forces excessive remediation and expense

 

Under NFPA 660, the cost of uncertainty negates profitability, often showing up as excessive cleaning, oversized controls, higher insurance premiums, and operational drag.

Dust mapping and monitoring reveal accumulation trends – and necessary safety actions – over time.

Industrial Intelligence combines dust mapping, monitoring, and ongoing analysis to provide real-time data in high risk areas for combustible and hazardous dust conditions.

Together, these solutions create a validated, defensible path to ongoing compliance, safety, and data-driven decision-making.

HOW OUR SYSTEM WORKS

Area classification, dust trend mapping, and engineering sensor placement (DMS)

Our Dust Mapping Survey (DMS) determines monitoring device quantity and placement, supporting NFPA-aligned monitoring, DHA requirements, area classification and verification of dust collection performance.

In-plant 24/7 dust accumulation monitoring (CDAM)

Our Continuous Dust Accumulation Monitors (CDAM), patented calibratable monitoring units, measure dust accumulation in real operating environments – continuously, not intermittently. Even in difficult or hidden places.

Ongoing predictive analysis & alerts

Dust trends and thresholds are tracked over time, enabling early warning and more proactive response.

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Designed for dust-producing manufacturing environments

Industrial Intelligence’s solutions are purpose-built for facilities where combustible and hazardous dust are an unavoidable byproduct, including:

Food, grain, and ingredient processing

Sugar, flour, starches, feed — including bakeries, coffee, confectionery, and pet food

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Metals and powdered materials

Aluminum, magnesium, powdered metals, additive manufacturing

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Wood, pulp, paper, and biomass

Sawmills, wood products, pulp & paper, pellets, bioenergy, and coal

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Chemicals and advanced materials

Chemicals, resins, plastics, pharmaceuticals, and specialty powders

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Practical, tangible impact across your entire organization

Accurate, reliable, continuous dust data creates practical benefits across every part of your organization.

Make your next dust decision with accuracy and confidence

If you’re responsible for managing combustible dust risk and need a more accurate, defensible way to do it, let’s talk about how dust mapping and continuous dust measurement could work in your facility.

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